Hi everyone! Continuing our discussion of our fuel-free generator prototype, I want to take a detailed look at the generator part of the setup so that we end up with a fully calculated working scheme.
Who among you has already built a generator yourself for a small hydro installation (water wheel, low-speed shaft)? Please share your experience:
1) Which generator did you choose: a car alternator, a permanent magnet generator (PMG), or a regular asynchronous motor converted into a generator? What actual output power did you get at your shaft speed?
2) How did you select the gearbox ratio for the generator's optimal speed? Were you able to achieve smooth load regulation without sharp voltage drops?
3) What efficiency did you measure across the entire chain: water flow → runner → gearbox → generator → battery/inverter? Do you have your measurements and calculation formulas?
4) If you wound the coils yourself — what wire, cross-section, and connection scheme (star/delta) did you use?
5) Which sources (books, articles, drawings, videos) on calculating small generators do you consider most reliable? I would appreciate links.
I am putting together a detailed practical guide from your answers, “DIY Fuel-Free Generator: Generator Selection, Calculations, Efficiency, and Common Mistakes,” so that any community member can quickly reproduce our scheme.
The more actual figures, formulas, and external sources appear in the topic, the more useful the material will be for the entire community and the higher the project will rank in search results for queries such as “DIY fuel-free generator,” “permanent magnet generator,” and “small hydroelectric power plant.” Thanks in advance for your replies!
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